Purpose
Capture engineering build observations during:
- Engineering Build (EB)
- Pilot Production (PP)
- Trial Run
- Production Line Review
- Factory Visits
How to Use
- Enter build information in Section 1.
- Add one observation per issue in Section 2.
- Attach one photo per observation.
- Enter a clear description for each issue.
- Review build result summary in Section 3.
- Export the report to Excel.
Photo Rules
- Maximum 50 photos per report.
- One photo per observation item.
- Additional photos require additional observation items.
- Photos are automatically compressed to reduce file size.
Excel Export
The generated report includes:
- Main Build Information
- Observation / Issue Tracking
- Build Result Summary
Notes
- Open using Microsoft Edge or Google Chrome.
- Save exported Excel locally or to your device.
- Draft saves automatically. Delete saved draft
Purpose
Verify whether a manufacturing process can meet customer demand under planned production conditions.
Suitable for:
- Engineering Build (EB)
- Pilot Production (PP)
- Trial Production
- Ramp-Up Verification
- Capacity Validation
- Manufacturing Readiness Reviews
- Factory Visits
The tool compares Demand, Plan Capacity and Actual Capacity to identify manufacturing capacity gaps before mass production.
How to Use
- Complete Main Build Information
Enter:
- Project Name
- Build Identity
- Date
- Auditor Name
- Factory / Location / Line
- Special Remark
This information appears in the Excel report header.
- Enter Demand Planning Information
Provide:
- Annual Volume
- Customer Weeks / Year
- Customer Days / Week
- Volume Flex
- Seasonal Flex
The tool automatically calculates:
- Base Demand / Week
- Adjusted Demand / Week
- DPV (Daily Production Volume)
- Set Up Lines
In Section 3, choose how many lines are active with the "Lines Enabled" dropdown (1–5), then for each enabled line enter its Line Identity:
- Configure Planned Capacity
For each enabled production line enter:
- Shifts per Day
- Hours per Shift
- Break Time
- Maintenance Time
- Production Days
- Production Weeks
- Changeover Time
- Inspection Allowance
- Breakdown Allowance
- Scrap Rate
- Machine Cycle Time
The tool automatically calculates:
- Planned OEE
- Required Cycle Time
- Planned Capacity
- Plan Ratio
- Record Trial Run Results
For each enabled line enter:
- Run Duration
- Downtime
- Total Parts Run
- Rejected Parts
- Actual Cycle Time
- Notes
The tool automatically calculates:
- Actual OEE
- Actual Weekly Capacity
- Actual Ratio
- Actual Capacity Gap
- Review Capacity Assessment
The Capacity Summary compares:
- Demand
- Plan Capacity
- Actual Capacity
- Status
Status meanings:
- Achieved = Actual capacity meets demand
- Gap = Capacity below demand
- Major Gap = Significant capacity shortfall
Important: This is a factual manufacturing-capacity comparison. The tool does not assign PASS or FAIL.
- Record Gap Reasons and Actions
If a line does not meet demand, document:
- Gap Reason
- Corrective Action
These are included in the Excel export.
- Export Report
The Excel export includes:
- Main Build Information
- Demand Planning
- All-Line Capacity Comparison
- Detailed Line Analysis
- Machine vs Actual Comparison
- Capacity Summary
- Conclusion & Follow-Up
Supports 1 to 5 enabled production lines.